Startups

Startups I've founded and built.

I founded one, joined two others early, and built the physical side of all three — the products, the machines, and the facilities behind them.

Startup · 01

Space Campers

When the Cybertruck was announced, its geometry looked almost purpose-built for a wedge camper — so I designed one. Working from a 3D scan and a full-scale wooden mockup of the truck (Tesla doesn't hand out CAD files), I modeled the camper in SolidWorks down to the last bolt, then built the prototype the hard way: twelve-foot molds cut in sections on a 4×8 router, assembled like a 3D puzzle, with fiberglass pulled from MDF forms.

That became The Cap — a composite truck topper we took to production. The company is winding down in 2026; the product worked, the manufacturing economics didn't, and I'll be honest about both. It's still the most complete thing I've built — design, engineering, fabrication, brand, and fundraising all came out of this one shop.

The product

The caps we built

Cap on the beach at sunset
On the Washington coast — rooftop tent up, sun going down.
Matte black cap in the shop
Matte black, clean in the shop.
Gloss black cap outside the shop
Gloss black, out front.
Cobalt blue cap
A cobalt-blue build — no two finishes alike.
White branded cap at dusk
White and branded, at dusk.
Matte black cap in the warehouse
Another one out the door.
The team with a finished cap
The team behind it.

The build

Plywood camper shell on the jig
The shell on the jig.
Working the shell in the shop
Built by hand in the shop.
Raw metalwork in the shop
Cap forms taking shape.
Open cap with LED light strips
Integrated LED lighting.
The shop floor mid-build
Mid-build on the floor.
Finished cap, hatch open at the door
Hatch open at the bay door.

Visit the archived Space Campers site

Startup · 02

Whalebird Kombucha

I didn't start Whalebird — by the time I came on, the founders had a garage operation in their first building, and my job was to turn it into a real industrial process. We took over a chain of warehouses one building at a time, blowing holes in the walls and rebuilding as we grew. The ceilings were sixteen feet, so we went vertical and used every inch.

By the end we'd taken over five buildings, turned two of them into drive-in fridges a forklift could pull into, and parked eight shipping containers out back for equipment. At its peak the operation moved around twenty-five hundred kegs a month with about twenty employees.

Building the brewery

The crew in the finished brewery
The crew, in the finished brewery.
Forklift moving a tank in at dusk
Moving a tank in at dusk.
The fermentation tank row
The fermentation row.
Conditioning tanks and process lines
Conditioning tanks and process lines.
Motherboard 2.0 control panel
"Motherboard 2.0" — the custom panel for glycol, CO2, and cleaning.
The yard with shipping containers
The yard — shipping containers for overflow.
An outdoor community gathering in the lot
An outdoor gathering — the brand was half the work.

The depalletizer

Commercial depalletizers are expensive, and they need about a forty-foot run to single-file the cans. We had fifteen feet — so I built our own in a zig-zag layout and used timed bursts of air to pop the cans free from their nests, with 3D-printed parts bridging every machine and an Acme screw turned by a cheap drill driving the lift. One of the more intense things I've built from scratch.

Building the depalletizer frame
Building the depalletizer frame from scratch.
Cans loaded in the magazine
Cans loaded in their nests — air bursts popped them free.
The zig-zag conveyor
The zig-zag conveyor — fifteen feet doing forty feet's job.
The lid feed system
The lid feed.
The labeling station
The labeling station.
The finished canning line running
The finished line, running.

Industrial equipment — all in-house

When you're a startup, you do everything yourself. We never hired an electrician or a contractor for a single job — we installed and wired all of it in-house and learned as we went: the chiller, CO2 distribution, the RO water system, the keg washer, the compressors, the heaters.

Bulk CO2 and keg storage
Bulk CO2 and keg storage.
On-demand water heating
On-demand water heating.
The compressor room
The compressor room.
The reverse-osmosis water system
The reverse-osmosis water system.
The keg washer
The keg washer.

The cold rooms

Kombucha needs a lot of cold storage. Two of our five buildings became drive-in fridges big enough for a forklift; we built a small walk-in too — all in-house.

Framing a drive-in fridge
Framing a drive-in fridge.
Forklift inside the cooler
Big enough to drive a forklift into.
Finished fridge packed with kegs
Finished and packed with kegs.
The small cold room spray-foamed
The small cold room, spray-foamed.

The tasting room

When we first moved in we needed a space that felt good to walk into. A friend pulled reclaimed wood off an old barn, and as a team we built the bar and room around it. I built the tap tower out of old pipe and gave it a patina, made the tap panels, and built the mezzanine above.

The finished bar in reclaimed wood
The finished bar — reclaimed barn wood.
The pipe tap tower
The tap tower I built from old pipe, patina'd.
Pipe shelving and chalkboard menu
Pipe shelving and the chalkboard menu.
Building out the ceiling
Building out the ceiling.

In-house laser craft

We bought a laser so we could make our own signage and merch on short notice. We made all our own tap hardware too — maple handles and panels, laser-etched and cut in-house. I developed them, then trained the team to produce them.

A lineup of maple tap handles
Maple tap handles, laser-etched in-house.
A finished tap station
A finished tap station.
Etching blanks on the laser
Etching blanks on our own laser.
Assembling handles with flavor discs
Assembling handles with flavor discs.
A laser-etched tap menu
A laser-etched tap menu.

Visit the archived Whalebird Kombucha site

Startup · 03

WISErg — The Harvestor

WISErg built autonomous machines that sat behind grocery stores and turned food waste into fertilizer on site. I was on it from the very first prototype and stayed through three generations of the design.

The second generation got handed to an outside engineering firm and came back a $300,000 machine. The third generation was mine — I brought it to a $70,000 build, and that's the version WISErg took to final production and kept making.

The Harvestor

Night welding on the stainless enclosure
Night welding on the stainless enclosure.
Crane-lift delivery at an install site
Crane-lift delivery at an install site.
Inside the enclosure: control panel and pump bay
Inside: the controls panel and pump bay.
The third-generation Harvestor design
The third-generation design — my build, at a $70k cost.
Fabricating the enclosure shell
Fabricating the enclosure shell.
A Harvestor deployed behind a grocery store
Deployed behind a grocery store.